Concurrent multiscale topology optimization: A hybrid approach

Author affiliations

Authors

  • Minh Ngoc Nguyen Duy Tan Research Institute for Computational Engineering (DTRICE) - Duy Tan University, 06 Tran Nhat Duat street, District 1, Ho Chi Minh City, Vietnam https://orcid.org/0000-0002-2026-2310
  • Tinh Quoc Bui Duy Tan Research Institute for Computational Engineering (DTRICE) - Duy Tan University, 06 Tran Nhat Duat street, District 1, Ho Chi Minh City, Vietnam https://orcid.org/0000-0002-6426-6639

DOI:

https://doi.org/10.15625/0866-7136/17331

Keywords:

concurrent topology optimization, hybrid, energy-based homogenization method, gradient-free, PTO algorithm

Abstract

This paper presents a hybrid approach for multiscale topology optimization of structures. The topological shape of both macro-structure and micro-structure are concurrently optimized, based on the solid isotropic material with penalization (SIMP) technique in combination with finite element method (FEM). The material is assumed to have periodically patterned micro-structures, such that the effective properties can be evaluated via energy-based homogenization method (EBHM). In every iteration, the effective properties of material are passed to the macroscopic problem, and the macroscopic behavior (e.g. strain energy) is transferred back to the micro-scale problem, where the unit cell representing the micro-structure of material is determined for the next iteration. It is found that the update process can be done separately, i.e., the sensitivity of macro-scale design variables is not required during the update of micro-scale design variables, and vice versa. Hence, the proposal is that the macro-structure is updated by the gradient-free Proportional Topology Optimization (PTO) algorithm to utilize the computational efficiency of PTO. The micro-structure is still updated by the common gradient-based algorithm, namely Optimality Criteria (OC). Three benchmark numerical examples are investigated, demonstrating the feasibility and efficiency of the proposed hybrid approach.

Downloads

Download data is not yet available.

References

M. P. Bendsøe and N. Kikuchi. Generating optimal topologies in structural design using a homogenization method. Computer Methods in Applied Mechanics and Engineering, 71, (2), (1988), pp. 197–224.

M. P. Bendsøe. Optimal shape design as a material distribution problem. Structural Optimization, 1, (4), (1989), pp. 193–202.

H. P. Mlejnek. Some aspects of the genesis of structures. Structural Optimization, 5, (1-2), (1992), pp. 64–69.

M. Stolpe and K. Svanberg. An alternative interpolation scheme for minimum compliance topology optimization. Structural and Multidisciplinary Optimization, 22, (2), (2001), pp. 116–124.

M. Y. Wang, X. Wang, and D. Guo. A level set method for structural topology optimization. Computer Methods in Applied Mechanics and Engineering, 192, (1-2), (2003), pp. 227–246.

S. Kambampati, C. Jauregui, K. Museth, and H. A. Kim. Large-scale level set topology optimization for elasticity and heat conduction. Structural and Multidisciplinary Optimization, 61, (1), (2019), pp. 19–38.

A. Takezawa, S. Nishiwaki, and M. Kitamura. Shape and topology optimization based on the phase field method and sensitivity analysis. Journal of Computational Physics, 229, (7), (2010), pp. 2697–2718.

J. Gao, B. Song, and Z. Mao. Combination of the phase field method and BESO method for topology optimization. Structural and Multidisciplinary Optimization, 61, (1), (2019), pp. 225–237.

O. Sigmund. On the usefulness of non-gradient approaches in topology optimization. Structural and Multidisciplinary Optimization, 43, (5), (2011), pp. 589–596.

E. Biyikli and A. C. To. Proportional topology optimization: A new non-sensitivity method for solving stress constrained and minimum compliance problems and its implementation in MATLAB. PLOS ONE, 10, (12), (2015).

M. Cui, H. Chen, J. Zhou, and F. Wang. A meshless method for multi-material topology optimization based on the alternating active-phase algorithm. Engineering with Computers, 33, (4), (2017), pp. 871–884.

M. N. Nguyen and T. Q. Bui. Multi-material gradient-free proportional topology optimization analysis for plates with variable thickness. Structural and Multidisciplinary Optimization, 65, (3), (2022).

H. Wang, W. Cheng, R. Du, S. Wang, and Y. Wang. Improved proportional topology optimization algorithm for solving minimum compliance problem. Structural and Multidisciplinary Optimization, 62, (2), (2020), pp. 475–493.

M. N. Nguyen and T. Q. Bui. A meshfree-based topology optimization approach without calculation of sensitivity. Vietnam Journal of Mechanics, 44, (1), (2022), pp. 45–58.

B. Bochenek and K. Tajs- Zielińska. GOTICA - generation of optimal topologies by irregular cellular automata. Structural and Multidisciplinary Optimization, 55, (6), (2017), pp. 1989–2001.

D. Guirguis and M. F. Aly. A derivative-free level-set method for topology optimization. Finite Elements in Analysis and Design, 120, (2016), pp. 41–56.

Y. Luo, J. Xing, and Z. Kang. Topology optimization using material-field series expansion and kriging-based algorithm: An effective non-gradient method. Computer Methods in Applied Mechanics and Engineering, 364, (2020).

X. Yan, X. Huang, Y. Zha, and Y. Xie. Concurrent topology optimization of structures and their composite microstructures. Computers & Structures, 133, (2014), pp. 103–110.

L. Xia and P. Breitkopf. Concurrent topology optimization design of material and structure within FE2 nonlinear multiscale analysis framework. Computer Methods in Applied Mechanics and Engineering, 278, (2014), pp. 524–542.

J. Gao, Z. Luo, L. Xia, and L. Gao. Concurrent topology optimization of multiscale composite structures in matlab. Structural and Multidisciplinary Optimization, 60, (6), (2019), pp. 2621–2651.

Y. Lu and L. Tong. Concurrent topology optimization of cellular structures and anisotropic materials. Computers & Structures, 255, (2021).

E. Andreassen and C. S. Andreasen. How to determine composite material properties using numerical homogenization. Computational Materials Science, 83, (2014), pp. 488–495.

A. Pizzolato, A. Sharma, K. Maute, A. Sciacovelli, and V. Verda. Multi-scale topology optimization of multi-material structures with controllable geometric complexity — Applications to heat transfer problems. Computer Methods in Applied Mechanics and Engineering, 357, (2019).

M. Al Ali and M. Shimoda. Investigation of concurrent multiscale topology optimization for designing lightweight macrostructure with high thermal conductivity. International Journal of Thermal Sciences, 179, (2022).

X. Yan, X. Huang, G. Sun, and Y. M. Xie. Two-scale optimal design of structures with thermal insulation materials. Composite Structures, 120, (2015), pp. 358–365.

J. Zheng, S. Ding, C. Jiang, and Z.Wang. Concurrent topology optimization for thermoelastic structures with random and interval hybrid uncertainties. International Journal for Numerical Methods in Engineering, 123, (4), (2022), pp. 1078–1097.

A. Ferrer, J. Cante, J. Hernández, and J. Oliver. Two-scale topology optimization in computational material design: An integrated approach. International Journal for Numerical Methods in Engineering, 114, (3), (2018), pp. 232–254.

X. Yan, Q. Xu, H. Hua, D. Huang, and X. Huang. Concurrent topology optimization of structures and orientation of anisotropic materials. Engineering Optimization, 52, (9), (2019), pp. 1598–1611.

P. Liu, Z. Kang, and Y. Luo. Two-scale concurrent topology optimization of lattice structures with connectable microstructures. Additive Manufacturing, 36, (2020).

J. Hu, Y. Luo, and S. Liu. Two-scale concurrent topology optimization method of hierarchical structures with self-connected multiple lattice-material domains. Composite Structures, 272, (2021).

V.-N. Hoang, P. Tran, V.-T. Vu, and H. Nguyen-Xuan. Design of lattice structures with direct multiscale topology optimization. Composite Structures, 252, (2020).

V.-N. Hoang, P. Tran, N.-L. Nguyen, K. Hackl, and H. Nguyen-Xuan. Adaptive concurrent topology optimization of coated structures with nonperiodic infill for additive manufacturing. Computer-Aided Design, 129, (2020), p. 102918.

V.-N. Hoang, N.-L. Nguyen, P. Tran, M. Qian, and H. Nguyen-Xuan. Adaptive concurrent topology optimization of cellular composites for additive manufacturing. JOM, 72, (2020), pp. 2378–2390.

L. Xia and P. Breitkopf. Design of materials using topology optimization and energy-based homogenization approach in matlab. Structural and Multidisciplinary Optimization, 52, (6), (2015), pp. 1229–1241.

J. Guedes and N. Kikuchi. Preprocessing and postprocessing for materials based on the homogenization method with adaptive finite element methods. Computer Methods in Applied Mechanics and Engineering, 83, (2), (1990), pp. 143–198.

O. Sigmund. A 99 line topology optimization code written in Matlab. Structural and Multidisciplinary Optimization, 21, (2), (2001), pp. 120–127.

E. Andreassen, A. Clausen, M. Schevenels, B. S. Lazarov, and O. Sigmund. Efficient topology optimization inMATLAB using 88 lines of code. Structural and Multidisciplinary Optimization, 43, (1), (2010), pp. 1–16.

M. N. Nguyen, N. T. Nguyen, and M. T. Tran. A non-gradient approach for three dimensional topology optimization. Vietnam Journal of Science and Technology, 59, (3), (2021), pp. 368–379.

Fig8b

Downloads

Published

10-09-2022

Issue

Section

Research Article

Most read articles by the same author(s)